Weld Overlay

Weld Overlay Services for Demanding Industrial Environments

Engineered for Performance. Executed with Precision.

At Liquidmetal Industrial Solutions, we deliver advanced in-situ weld overlay services designed to protect, restore, and extend the life of critical industrial assets. Our team supports high-performance facilities across the nation with proven expertise in:

Power Generation
Pulp & Paper
Waste-to-Energy (WTE)
Oil & Gas

With a fleet of over 30 automatic MIG overlay systems and decades of hands-on field experience, our technicians apply corrosion-resistant weld overlays and base metal build-up solutions for some of the industry’s most complex components—boilers, tanks, pressure vessels, and more.

Precision Weld Overlay, Onsite

Our overlay systems are built for in-situ application, eliminating the need for costly disassembly or off-site transport. Utilizing the Pulsed Gas Metal Arc Welding (GMAW-P) method, we deliver consistent, high-quality welds with:

Multi-axis automation for precision control
Automatic height sensing for uneven surfaces
Weld thicknesses from 0.050” to 0.250”
Minimum 50% overlap for enhanced durability
Adaptability for all welding positions—vertical down, horizontal, flat, and overhead

Trusted Performance Across Systems

Our team is experienced with a wide range of equipment, including systems manufactured by:

Babcock & Wilcox
Foster Wheeler
IHI Power Services

Whether it’s preventive maintenance or emergency restoration, we provide tailored solutions built around your operating schedule and performance requirements.

Service Highlights

Coast-to-coast coverage
Fixed price or time & materials options
Standalone service or part of a turnkey solution
24/7 emergency response available

Let's Work Together

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